Pinout and I/O specification
Power connector pinout
Power connection is done by M6 terminals according to this chapter
Signal connector pinout
Signal connector pinout table
Pin number | Pin name | Pin number | Pin name |
---|---|---|---|
1 | EXT_GND | 2 | TEMP_GND |
3 | MSENS_GND | 4 | +5V_MSENS |
5 | GPIO_GNDIO2 | 6 | GPIO_GNDIO3 |
7 | CONT- | 8 | CONT+ |
9 | POWER_GND | 10 | +5V_EXT |
11 | TEMP | 12 | MSENS_4 |
13 | GPIO_GNDIO1 | 14 | IO+10V_OUT |
15 | IO+5V_OUT | 16 | CANH |
17 | KEY | 18 | EXTTXD |
19 | MSENS_5 | 20 | MSENS_3 |
21 | GPIO1 | 22 | GPIO3 |
23 | IO+5V_OUT | 24 | CANL |
25 | POWER | 26 | EXTRXD |
27 | MSENS_1 | 28 | MSENS_2 |
29 | GPIO0 | 30 | GPIO2 |
31 | GPIO4 | 32 | COMRXD |
33 | COMTXD | 34 | COMM_GNDIO |
USB-C connector pinout
USB-C connector pinout table
Pin number | Pin name |
---|---|
A4, A9, B4, B9 | USB5V |
A1, A12, B1, B12, CASE | GND |
A6, B6 | USBDP |
A7, B7 | USBDM |
A5, B5 | CC1, CC2 |
Pin detailed specifications
Controller grounds connection
Function
The controller contains several grounds which are connected to the connectors' pins as shown in the sheme below. Connection between controller heatsink and batt- terminal is also depicted here. Galvanic isolation between GND and GNDIO is meant only as functional isolation to prevent signal inputs and communication interfaces from noise. During normal operation voltage between GND and GNDIO should be close to zero (several volts maximum).
Scheme
Power circuit
Function
The power circuit provides power to the controller's logic. Power to the internal SMPS (Switched-Mode Power Supply) is controlled by an electronic switch. There are several options for powering on/off, which are described below.
- Constant on
- Flip-flop
- Activation input
- The device turns on when the battery voltage is applied to the battery terminals and off when removed.
Internal HW configuration for this variant:
- Key resistor - Attached
- Flip-flop - Removed
- Internal fuse - Attached
- The device turns on once the battery voltage is applied to the battery terminals and a voltage above 10V is applied to the power pin. The latching function of the flip-flop ensures that it remains turned on even when the voltage on the power pin is disconnected.
- The device turns off once a voltage below 1V is applied to the power pin (usually done by connecting the pin to the GND).
- It is also possible to turn off the device by FW.
Internal HW configuration for this variant:
- Key resistor - Removed
- Flip-flop - Attached
- Internal fuse - Attached
- The device turns on once battery voltage is applied to the battery terminals and a voltage above 10V is permanently applied to the power pin.
- The device turns off once the voltage is removed from the power pin.
Internal HW configuration for this variant:
- Key resistor - Removed
- Flip-flop - Removed
- Internal fuse - Attached
Scheme
Specification
Number | Name | Function | Operating range | Maximum rating | Protection |
---|---|---|---|---|---|
17 | KEY | power input for control electronics | 0 .. Vbat | 0 .. Vbat | |
25 | POWER | power control input (switches controller on/off) | 0 .. Vbat | 0 .. Vbat | high impedance |
9 | POWER_GND | power input ground | 500 mA | 0R jumper |
General purpose analog/digital inputs
Function
These inputs can be used for processing analog and digital voltage levels. These inputs are galvanically isolated from the Power GND, motor sensor GND and external UART GND. The controller offers several isolated power sources. These can be used as a power source for the external components (e.g. throttle). Pull-up and pull-down resistors on all inputs can be set individually by FW parameters.
Scheme
Specification
Number | Name | Function | Operating range | Maximum rating | Protection |
---|---|---|---|---|---|
13 | GPIO_GNDIO1 | GPIO ground, isolated from BATT- | 100 mA | 0R jumper + galvanic isolation | |
5 | GPIO_GNDIO2 | GPIO ground, isolated from BATT- | 100 mA | 0R jumper + galvanic isolation | |
6 | GPIO_GNDIO3 | GPIO ground, isolated from BATT- | 100 mA | 0R jumper + galvanic isolation | |
15 | IO+5V_OUT | 5 V power supply output for GPIO, isolated from BATT- | 5 V / 100 mA ** | galvanic isolation + overcurrent and shortcut | |
23 | IO+5V_OUT | 5 V power supply output for GPIO, isolated from BATT- | 5 V / 100 mA ** | galvanic isolation + overcurrent and shortcut | |
14 | IO+10V_OUT | 10 V power supply output for GPIO, isolated from BATT- | 10 V / 10 mA ** | galvanic isolation + overcurrent and shortcut | |
29 | GPIO0 | Input, isolated from BATT-, max +/- 2% error | 0 .. 10 V * | 0 .. 24 V | galvanic isolation + high impedance |
21 | GPIO1 | Input, isolated from BATT-, max +/- 2% error | 0 .. 10 V * | 0 .. 24 V | galvanic isolation + high impedance |
30 | GPIO2 | Input, isolated from BATT-, max +/- 2% error | 0 .. 10 V * | 0 .. 24 V | galvanic isolation + high impedance |
22 | GPIO3 | Input, isolated from BATT-, max +/- 2% error | 0 .. 10 V * | 0 .. 24 V | galvanic isolation + high impedance |
31 | GPIO4 | Input, isolated from BATT-, max +/- 2% error | 0 .. 10 V * | 0 .. 24 V | galvanic isolation + high impedance |
Note *: range could by extended by FW configuration (pull-up and pull-down resistors)
Note **: see Internal supply parameters
Non-isolated digital inputs
Function
Non-isolated digital inputs are for processing application digital signals (e.g. buttons). These inputs are part of the MSENS circuit and are available only for the MSENS "a" assembly variant. The reference potential is common with the controller's power GND.
Scheme
Specification
Number | Name | Function | Operating range | Maximum rating | Protection |
---|---|---|---|---|---|
12 | MSENS_4 | DIN1 (max. 3 V for LOW, min 8 V for HIGH), EXC+, CLK+ | 0 .. 84 V* | 0 .. 100 V* | high impedance |
19 | MSENS_5 | DIN2 (max. 3 V for LOW, min 8 V for HIGH), EXC-, DATA+ | 0 .. 84 V* | 0 .. 100 V* | high impedance |
3 | MSENS_GND | ground for msens inputs and supply | 100 mA | 0R jumper |
Note *: valid for msens assembly variant "a"
Digital open-drain outputs
Function
Digital open-drain output, capable of driving an inductive load with a maximum current load capacity of 2 A. This output has inbuilt overcurrent and shortcut protection (feedback from current measurement and internal fuse - internal fuse is not replaceable). The output voltage can be controlled by PWM. This digital output is usually used for driving a battery contactor.
Scheme
Specification
Number | Name | Function | Maximum rating | Protection |
---|---|---|---|---|
7 | CONT- | contactor negative terminal, PWM switched to GND | 2 A | overcurrent protection |
8 | CONT+ | contactor positive terminal | 2 A | One-time fuse |
Motor position sensor
- Variant - a
- variant - r
- variant - d
Function
Motor position sensor variant "a" can process 3 hall sensors or sin/cos position sensors and 2 inputs that can be used as non-isolated digital inputs (more information about DINs here).
MSENS_1 and MSENS_2 inputs have combined functions. These inputs can process digital as well as analog signals, which means that can be used for sensing two state Halls and also sine and cosine signals. MSENS_3 can be used only for sensing digital signals. All these inputs work in the range from 0 to 5 V. Reference potential is shared with the main GND (internally connected to BATT-).
UVW hall sensors connection
Pin number | Pin name | Function |
---|---|---|
3 | MSENS_GND | Sensor ground |
4 | +5V_MSENS | Sensor +5V supply |
27 | MSENS_1 | Hall U digital input |
28 | MSENS_2 | Hall V digital input |
20 | MSENS_3 | Hall W digital input |
Sin-Cos sensor connection
Pin number | Pin name | Function |
---|---|---|
3 | MSENS_GND | Sensor ground |
4 | +5V_MSENS | Sensor +5V supply |
27 | MSENS_1 | Cosine analog input |
28 | MSENS_2 | Sine analog input |
Scheme
Function
Motor position sensor variant "r" can excite the motor resolver and process signals from it.
MSENS_1 and MSENS_2 inputs can process analog signals and are used for sensing sin and cos outputs from the resolver. MSENS_3 is used as common ground for the sin and cos outputs. Excitation for the resolver is taken from MSENS_4 and MSENS_5. The reference potential is shared with the main GND (internally connected to BATT-).
Sin-Cos sensor connection
Pin number | Pin name | Function |
---|---|---|
3 | MSENS_GND | Sensor ground |
4 | +5V_MSENS | Sensor +5V supply |
27 | MSENS_1 | Sine analog input |
28 | MSENS_2 | Cosine analog input |
Resolver connection
Pin number | Pin name | Function |
---|---|---|
27 | MSENS_1 | Sine+ analog input |
28 | MSENS_2 | Cosine+ analog input |
20 | MSENS_3 | Sine- and Cosine- common analog input |
12 | MSENS_4 | Resolver excitation+ output |
19 | MSENS_5 | Resolver excitation- output |
Scheme
Variant development in progress. Contact siliXcon R&D for more information.
Specification
Number | Name | Function | Operating range | Maximum rating | Protection |
---|---|---|---|---|---|
3 | MSENS_GND | ground for msens inputs and supply | 100 mA | 0R jumper | |
4 | +5V_MSENS | 5 V power supply output for msens | 5 V / 100 mA** | overcurrent and shortcut | |
27 | MSENS_1 | HALLU (max. 1 V for LOW, min 4 V for HIGH), COS, DATA-, ENCA- | 0 .. 5 V | 0 .. 12 V | high impedance |
28 | MSENS_2 | HALLV (max. 1 V for LOW, min 4 V for HIGH), SIN, CLK-, ENCB- | 0 .. 5 V | 0 .. 12 V | high impedance |
20 | MSENS_3 | HALLW (max. 1 V for LOW, min 4 V for HIGH), COM, CLK+, ENCB+ | 0 .. 5 V | 0 .. 12 V | high impedance |
12 | MSENS_4 | DIN1 (max. 3 V for LOW, min 8 V for HIGH), | 0 .. 84 V* | 0 .. 100 V* | high impedance |
19 | MSENS_5 | DIN2 (max. 3 V for LOW, min 8 V for HIGH), | 0 .. 84 V* | 0 .. 100 V* | high impedance |
12 | MSENS_4* | EXC+, ENCREF | 0 .. 5 V | 0 .. 5.5 V | none |
19 | MSENS_5* | EXC-, DATA+, ENCA+ | 0 .. 5 V | 0 .. 5.5 V | none |
Note *: valid for other msens assembly variant than "a" Note **: see Internal supply parameters
Motor temperature sensor
Function
The motor temperature sensor circuit is designed to work with resistance ranging from 100 Ohms up to 10 kOhms. The TEMP pin has an internal pull-up connected to 5 V, providing power for the motor temperature sensor.
Scheme
Specification
Number | Name | Function | Operating range | Maximum rating | Protection |
---|---|---|---|---|---|
2 | TEMP_GND | ground for temp | 100 mA | 0R jumper | |
11 | TEMP | motor temperature sensor input, max. 5% error | 0 .. 5 V | 0 .. 12 V | high impedance |
CAN communication interface
Function
CAN communication interface is galvanically isolated from the main power GND. 120 Ohm terminator can be activated via an internal jumper on request or by installing a jumper on the pins closer to the main signal connector. Position of the jumper can be found here.
Scheme
Specification
Number | Name | Function | Operating range | Maximum rating | Protection |
---|---|---|---|---|---|
24 | CANL | CAN communication, isolated from BATT- | 0 - 5 V | +/- 70 V* | galvanic isolation |
16 | CANH | CAN communication, isolated from BATT- | 0 - 5 V | +/- 70 V* | galvanic isolation |
34 | COMM_GNDIO | IO common ground, isolated from BATT- | 100 mA | 0R jumper + galvanic isolation |
Note *: +/- 70V between CANL and CANH only when CAN_GND is connected to neither of these two pins. Other possibilities have not been tested. Contact siliXcon for more information.
Isolated USART communication interface
Function
UARTcom communication interface is galvanically isolated from the main power GND. RX and TX have an operating range of 0 – 5 V. UART interface has also a dedicated 5 V power source for external accessories.
Scheme
Specification
Number | Name | Function | Operating range | Maximum rating | Protection |
---|---|---|---|---|---|
32 | COMRXD | USART communication, isolated from BATT- | 0 - 5 V | 0 V .. 5.5 V | galvanic isolation |
33 | COMTXD | USART communication, isolated from BATT- | 0 - 5 V | 0 V .. 5.5 V | galvanic isolation |
23 | IO+5V_OUT | Isolated power +5 V supply | 110 .. 150 mA* | Overcurrent + galvanic isolation | |
34 | COMM_GNDIO | IO common ground, isolated from BATT- | 100 mA | 0R jumper + galvanic isolation |
Note *: see Internal supply parameters
Non-isolated USART communication interface
Function
UARText communication interface is not galvanically isolated from the main power GND. RX and TX have an operating range of 0 - 5 V. UART interface also has a dedicated 5 V power source for external accessories with a current maximal current rating of 50 mA.
Scheme
Specification
Number | Name | Function | Operating range | Maximum rating | Protection |
---|---|---|---|---|---|
1 | EXT_GND | non-isolated USART communication ground | 50 mA | 0R jumper | |
10 | +5V_EXT | 5 V supply output for non-isolated USART | 5 V / 50 mA* | overcurrent and shortcut | |
18 | EXTTXD | USART communication, non-isolated | 0 .. 5 V | 0 V .. 5.5V | nothing |
26 | EXTRXD | USART communication, non-isolated | 0 .. 5 V | 0 V .. 5.5V | nothing |
Note *: see Internal supply parameters
USB communicaton interface
Function
USB communication interface is there only for parametrization purposes. This interface is not galvanically isolated from the power GND.
Do not use USB communication with a PC once the motor is driven. There is a risk of damage to the controller or the PC.
Scheme
Specification
Number | Name | Function | Operating range | Maximum rating |
---|---|---|---|---|
A4, A9, B4, B9 | USB5V | 5 V power supply input | 5 V | 5.5 V |
A1, A12, B1, B12, CASE | GND | USB ground | 100 mA | |
A6, B6 | USBDM | Data + | 3.3 V | 3.6 V |
A7, B7 | USBDM | Data - | 3.3 V | 3.6 V |
A5, B5 | CC1, CC2 | USB-C channel configuration |
Internal supply parameters
Supply branch | Outputs | Maximum branch current |
---|---|---|
Unisolated | pin 4 - +5V_MSENS+, pin 10 - +5V_EXT | 150 mA |
Isolated - LM5017 - d power feature variant | pin 14 - IO+10V_OUT, pin 15 - IO+5V_OUT, pin 23 - IO+5V_OUT | 110 mA |
Isolated - LM5008 - k power feature variant | pin 14 - IO+10V_OUT, pin 15 - IO+5V_OUT, pin 23 - IO+5V_OUT | 50 mA * |
Note *: Minimum supply voltage to achieve this parameter is 32 V. If load on unisolated branch is at least 50 mA, minimum supply voltage can be as low as 22 V.
Maximum allowed total current
Controller power feature variant | Used supply | Maximum total current |
---|---|---|
d | LM5017 | 260 mA |
k | LM5008 | 150 mA |